喂入量扰动下联合收获机振动特性机理研究
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江苏省现代农业装备与技术教育部重点实验室开放基金项目(MAET202118)


Mechanism Analysis of Combine Harvester’s Vibration Characteristics under Feeding Interference
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    摘要:

    针对喂入量变化引起各工作部件受到变载冲击和不平衡力,导致联合收获机工作时振动突变,影响整机工作稳定性与可靠性,本文基于联合收获机运动平衡方程和外界振动扰动信号相关性分析方法,通过开展田间工况下联合收获机变喂入振动试验,获取不同喂入量下主要工作部件的振动加速度信号。当喂入谷物呈现较强的阻尼特性时,振动加速度信号随之减弱,而收获机工作动力需求增加后,又会进一步导致振动信号增强的现象。通过快速傅立叶变换将加速度信号转换为频域信号,进一步掌握振幅的变化及激振频率特征。喂入量扰动导致的振动主要发生在低频激振频率范围,而喂入量表现出的阻尼特性对高频振幅起减弱作用。喂入量对脱粒滚筒振动影响最为明显,最大振幅由17μm衰减至2.8μm,变化量达83.5%,而割台与输送槽的变化量分别为55.8%和7.69%。脱粒滚筒的最大峰值点也由中频195Hz附近左移至靠近低频的117Hz附近。

    Abstract:

    The change of the feeding amount will cause the various working parts to be subjected to variable load impact and unbalanced force, resulting in a sudden change in the vibration of the combine harvester when it is working. Aiming at the stability and reliability of the combine harvester, based on the combine harvester motion balance equation and the correlation analysis method of the external vibration disturbance signal, the vibration acceleration signal of the main working parts under different feeding amounts was obtained by carrying out the variable feeding vibration test of the combine harvester under field conditions. When the fed grains exhibited strong damping characteristics, the vibration acceleration signal was decreased accordingly. However, when the power demand of the harvester was increased, it would further lead to the phenomenon of increased vibration signal. The acceleration signal measured by the test was processed by quadratic integration, and the acceleration signal was converted into a frequency domain signal by fast Fourier transform. The change of amplitude and the characteristics of excitation frequency were obtained. The vibration caused by the disturbance of the feeding amount mainly occurred in the low frequency excitation frequency range, and the damping characteristic of the feeding amount reduced the high frequency amplitude. The feeding amount had the most obvious effect on the vibration of the threshing drum, and the maximum amplitude was attenuated from 17μm to 2.8μm, and the change degree could reach 83.5%. The change degree of header and the conveying trough was 55.8% and 7.69%, respectively. The maximum peak point of the threshing drum also moved left from the mid-frequency near 195Hz to the low-frequency near 117Hz.

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丁翰韬,陈树人,周巍伟,梁润芝.喂入量扰动下联合收获机振动特性机理研究[J].农业机械学报,2022,53(s2):20-27. DING Hantao, CHEN Shuren, ZHOU Weiwei, LIANG Runzhi. Mechanism Analysis of Combine Harvester’s Vibration Characteristics under Feeding Interference[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):20-27.

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  • 收稿日期:2022-06-01
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  • 在线发布日期: 2022-08-01
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