红外联合热风干燥装置设计与性能验证
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财政部和农业农村部:国家现代农业产业技术体系项目 (CARS-21)


Design and Performance Verification of Infrared Combined Hot Air Drying Device
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    摘要:

    为探究辐射与对流在联合干燥过程中的匹配机理,了解红外与热风之间的影响机制,需要搭建精准调控介质温湿度、风速和辐射温度的红外联合热风干燥试验平台。选择碳晶涂层式加热板、超声波加湿器、离心风机、四线式轴流风机等硬件进行设计、组装样机,并选取白萝卜片和猕猴桃片作为两种质地均匀和不均匀的代表物料验证该机均匀性效果。该装置由控制系统、加热腔室、料盘料架、气流分配室、加湿装置等组成。控制系统以触摸屏为主机,与各从机进行串口通讯,实现人机交互、逻辑运算、数据存储等功能。技术参数具体为热风风速调节范围0~3m/s,辐射温度及热风温度调节范围为常温至120℃,相对湿度调节范围为30%~60%,误差均在3%以内。气流分配室仿真结果表明采用稳压腔和高、低转速轴流风机结合的方式有效改善沿管道轴线方向风速高、周围低的问题。优化后均匀性验证试验结果表明速度偏差比最大可达5.9%,速度不均匀系数为4.6%。验证试验结果表明,红外联合热风干燥不同区域物料的干燥特性曲线和中心温度上升曲线基本接近,满足干燥装备均匀性良好的要求。

    Abstract:

    In order to deeply explore the matching mechanism of infrared and hot air in the combined drying process, and understand the influence relationship between infrared and hot air, it was necessary to build an infrared combined hot air drying test platform that can precisely control the temperature and medium humidity, wind speed and radiation temperature. Therefore, hardware such as carbon crystal coated heating plate, ultrasonic humidifier, centrifugal fan, and four-line axial flow fan was selected to design and assemble the prototype. White radish slices and kiwi slices were selected as two representative materials with uniform and uneven germplasm to verify the uniformity effect of the machine. The device consisted of a control system, a heating chamber, a tray material rack, an airflow distribution chamber, and a humidification device. The control system took the touch screen as the host, and communicated with each slave through the serial port to realize the functions of human-computer interaction, logical operation, and data storage. The specific technical parameters were that the adjustment range of hot air speed was 0~3m/s, the adjustment range of radiation temperature and hot air temperature was normal temperature to 120℃, and the adjustment range of relative humidity was 30%~60%, and the error was all within 3%. The numerical simulation technology was used to simulate the internal flow field of the airflow distribution chamber, and it was found that the combination of the pressure-stabilizing chamber and the high-and low-speed axial fans can effectively improve the problem of high wind speed along the axis of the pipeline and low surrounding. The optimized uniformity verification test results show that the maximum speed deviation ratio can reach 5.9%, and the speed non-uniformity coefficient was 4.6%. The verification test results showed that the drying characteristic curve of materials in different areas of infrared combined hot air drying was basically close to the central temperature rise curve, and the drying uniformity coefficient met the requirement of good uniformity of drying equipment.

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姜大龙,吴敏,王善钰,王文杰,郑志安.红外联合热风干燥装置设计与性能验证[J].农业机械学报,2022,53(12):411-420. JIANG Dalong, WU Min, WANG Shanyu, WANG Wenjie, ZHENG Zhian. Design and Performance Verification of Infrared Combined Hot Air Drying Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(12):411-420.

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  • 收稿日期:2022-01-30
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  • 在线发布日期: 2022-02-24
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