气流引导式果园注肥机设计与试验
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科技部创新方法工作专项(2016IM030200)


Design and Test of Air Guided Orchard Fertilizer Injection Machine
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    摘要:

    针对目前果园液态肥注肥作业存在易伤果树根系、肥料利用率低、注肥不均匀等问题,为实现果园液态肥高利用率、横向均匀扩散施用,设计了一款气流引导式果园注肥机,以高压气流疏松土壤引导液肥扩散。分析了果树注肥作业要求及气流引导注肥作业原理,对注肥装置、注肥气液管路、注肥下压装置进行理论分析及设计。通过气流引导参数注肥参数交互试验进行分析,确定了最优的参数组合为:通气压力0.8MPa,注肥压力1.5MPa。基于虚拟样机技术完成气流引导式果园注肥机的建模并完成样机的试制,在果园进行了田间试验。试验结果表明,注肥机作业效果稳定,无液肥上溢现象,液肥纵向扩散范围264~320mm,横向扩散范围250~270mm,作业效率0.10~0.12hm2/h,满足果园液态肥作业要求。

    Abstract:

    Aiming at the problems of easy injury to tree roots, low fertilizer utilization rate and uneven fertilization in orchard liquid fertilizer application, an air flow guided orchard fertilizer injection machine was developed to realize the mechanized application of orchard liquid fertilizer. A nested fertilizer injection device was designed for the air guided fertilizer injection method. The influence of the outlet hole parameters of the fertilizer injection device on the ventilation and fertilizer injection effect was studied by using Fluent fluid simulation software. It was determined that the number of vent holes and fertilizer injection holes was 4 and the diameter was 2mm. According to the actual operation of the fertilizer injection machine, the fertilizer injection gas-liquid pipeline and fertilizer injection down pressure device of the fertilizer injection machine were designed and analyzed. It was determined that the volume of the gas tank was 80L, the stroke of hydraulic cylinder was 450mm, the cylinder diameter was 40mm and the rod diameter was 28mm, which met the operation requirements. Through the interaction test of air flow guidance parameters and fertilizer injection parameters, the influence law of air flow guidance pressure and liquid fertilizer injection pressure on liquid fertilizer diffusion was explored. When the ventilation pressure was 0.8MPa and the fertilizer injection pressure was 1.5MPa, it was the optimal parameter combination. Based on virtual prototype technology, the modeling of air guided orchard fertilizer injection machine was completed, and the prototype was trial produced. Field tests were carried out in Yancheng, Jiangsu Province and Pinggu, Beijing. The field test results showed that the fertilizer injection machine had stable operation effect, and there was no liquid fertilizer overflow. The longitudinal diffusion range of liquid fertilizer was 264~320mm, the transverse diffusion range was 250~270mm, the operation efficiency was 0.10~0.12hm2/h, which met the operation requirements of liquid fertilizer in orchards.

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陈相安,张学敏,侯秀宁,王杰,刘思瑶,倪志明.气流引导式果园注肥机设计与试验[J].农业机械学报,2022,53(10):108-117. CHEN Xiang'an, ZHANG Xuemin, HOU Xiuning, WANG Jie, LIU Siyao, NI Zhiming. Design and Test of Air Guided Orchard Fertilizer Injection Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(10):108-117.

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  • 收稿日期:2021-11-19
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  • 在线发布日期: 2022-01-10
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