Y型网式过滤器多目标优化正交试验
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国家自然科学基金项目(51769009、52269011)


Multi-objection Optimization Orthogonal Test of Y-type Screen Filter
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    摘要:

    为了提高Y型网式过滤器水力性能和抗堵塞性能,以出口与筒体间夹角、入口缩小比、导流片高度和导流片圆心角为试验因素,采用CFD-DEM耦合和物理试验相结合的方法对过滤器内部的过滤过程进行探究。通过系列数值模拟正交试验结果的极差分析探索各因素对水头损失、中速过流量区域面积占比、颗粒分布相对标准偏差及拦截率4个指标影响的敏感度,结果表明:中、高速过流量区域均集中在出口侧,当出口与筒体间夹角越小时,出口截面积与其呈正相关,且对应中速过流区面积越大,水力性能越好。颗粒集中通过区域与中速过流量区域相对应,入口缩小比的增大使颗粒分布越均匀,抗堵塞性能越好。结构优化参数组合为:出口与筒体间夹角35°、入口缩小比22/26、导流片高度10mm、导流片圆心角90°,其中夹角对综合指标影响最为显著,是结构设计的关键参数。与改进前相比,水头损失减小了36.6%,相对标准偏差减小了43.26%,拦截率提高了3.93个百分点,中速过流量区域面积占比增加了15.77个百分点,表明了优化方案的有效性。研究结果可为网式过滤器的优化设计提供参考。

    Abstract:

    In order to improve the hydraulic performance and anti-clogging performance of Y-type screen filter, taking the angle between outlet and cylinder, the inlet reduction ratio, the height of guide vane and the center angle of guide vane as experimental factors, the filtration process inside the filter was studied by the method of CFD-DEM coupling and physical test. Through the range analysis of a series of numerical simulation orthogonal test results, the sensitivity of various factors to water head loss, area proportion of medium speed flow area, relative standard deviation of particle distribution and interception rate was explored. The results showed that the medium and high speed flow areas were concentrated on the exit side, and the exit cross-sectional area was positively correlated with it when the angle between the outlet and the cylinder was small, and the larger the corresponding medium-speed flow area was, the better the hydraulic performance was. The concentration of particles through the region corresponds to the medium-speed flow area, and the increase of the inlet reduction ratio made the more uniform particle distribution, the better the anti-clogging performance can be. The combination of structural optimization parameters was as follows: the angle between outlet and cylinder was 35°, the inlet reduction ratio was 22/26, the height of guide vane was 10mm, and the center angle of guide vane was 90°. Among them, the included angle had the most significant influence on the comprehensive index, which was the key parameter of structural design. Compared with that before improvement, the head loss was reduced by 36.6%, the relative standard deviation was reduced by 43.26%, the interception rate was increased by 3.93 percentage points, and the area proportion of medium-speed flow area was increased by 15.77 percentage points, which showed the effectiveness of the optimization scheme. The research results can provide some reference for the optimal design of screen filter.

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喻黎明,曹东亮,李久霖,李娜,韩栋,邵社刚. Y型网式过滤器多目标优化正交试验[J].农业机械学报,2022,53(9):322-333. YU Liming, CAO Dongliang, LI Jiulin, LI Na, HAN Dong, SHAO Shegang. Multi-objection Optimization Orthogonal Test of Y-type Screen Filter[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(9):322-333.

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  • 收稿日期:2021-09-16
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  • 在线发布日期: 2022-09-10
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