油葵联合收获机清选装置结构优化与试验
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国家重点研发计划项目(2016YFD0702104-3)和新疆维吾尔自治区高校科研计划创新团队项目(XJEDU2017T005)


Optimization and Experiment of Oil Sunflower Combined Harvester Cleaning Device
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    摘要:

    针对油葵联合收获作业过程中存在籽粒含杂率及损失率偏高的问题,测定油葵脱粒后脱出物的尺寸特征和悬浮特性,通过机构的运动学分析与物料的受力分析,确定了油葵联合收获机清选装置主要结构参数与工作参数。以风机转速、振动频率和分风板倾角为影响因素,油葵籽粒含杂率和籽粒损失率为评价指标,开展工作参数优化试验,单因素试验结果表明,清选装置较优工作区间为:风机转速1100~1300r/min、振动频率3~5Hz、分风板倾角20°~40°;设计Box-Behnken试验,建立了响应面回归模型,并进行参数优化,结果表明:各试验因素对含杂率和损失率影响显著性大小顺序均为风机转速、振动频率、分风板倾角;当风机转速1200r/min、振动频率4Hz、分风板倾角27°时,试验结果表明平均油葵籽粒含杂率为4.25%,平均籽粒损失率为1.82%,满足油葵联合收获机清选的国家标准要求。

    Abstract:

    The main structure and working parameters of the cleaning device of oil sunflower combine harvester were determined through the kinematic analysis of the mechanism and the force analysis of the material, in view of the problems of high seed trash rate and loss rate of the cleaning operation in the process of oil sunflower combine harvesting. The results of the single-factor test showed that the optimal working range of the cleaning device was 1100~1300r/min for fan speed, 3~5Hz for vibration frequency and 20°~40° for the inclination angle of the wind separator. The Box-Behnken test was designed, the response surface regression model was established, and the parameters were optimized. The results showed that the order of significance of each test factor on the trash content rate and the loss rate was fan speed, vibration frequency, and the tilting angle of the splitter; when the fan speed was 1200 r/min,the vibration frequency was 4Hz, and the tilting angle of the splitter was 27°, the test results showed that the trash content of the oil sunflower seeds was higher than that of the other seeds. When the fan speed was 1200r/min, the vibration frequency was 4Hz, and the tilting angle of the splitter was 27°, the test results showed that the seed content rate of oil sunflower was 4.25% and the seed loss rate was 1.82%, which meets the national standard requirements of cleaning of oil sunflower combined harvester.

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张学军,张云赫,史增录,马少腾,黄爽,程金鹏.油葵联合收获机清选装置结构优化与试验[J].农业机械学报,2022,53(8):103-113. ZHANG Xuejun, ZHANG Yunhe, SHI Zenglu, MA Shaoteng, HUANG Shuang, CHENG Jinpeng. Optimization and Experiment of Oil Sunflower Combined Harvester Cleaning Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(8):103-113.

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  • 收稿日期:2022-02-04
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  • 在线发布日期: 2022-04-23
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