丘陵山地胡麻联合收获机复式清选系统仿真优化与试验
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财政部和农业农村部:国家现代农业产业技术体系项目(CARS-14-1-28)、甘肃省重点研发计划项目(20YF3WA019)、甘肃省科技计划重大专项(21ZD4NA022-05)、甘肃农业大学青年导师扶持基金项目(GAU-QDFC-2021-08)和甘肃省教育厅优秀研究生“创新之星”项目(2021CXZX-362)


Simulation Optimization and Experiment on Compound Cleaning System of Hilly Area Flax Combine Harvester
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    摘要:

    针对丘陵山地胡麻联合收获机空间布局有限,且收获后胡麻脱出物性状差异小、混杂程度大、清选困难等问题,为提高丘陵山地胡麻联合收获机清选效率,探究丘陵山地胡麻联合收获机复式清选系统工作机理,本文以丘陵山地胡麻联合收获机初选+精选复式清选系统工作模式为研究对象,分别建立初选系统、精选系统CFD模型和胡麻脱出物DEM模型,采用CFD-DEM联合仿真技术,研究丘陵山地胡麻联合收获机复式清选系统最佳工作参数和脱出物各组分运动轨迹及空间形态变化,得出丘陵山地胡麻联合收获机脱出物分离规律,并进行验证试验,校验仿真模型可靠性。CFD-DEM联合仿真结果表明,当初选系统入口风速为12.4m/s、精选系统离心风扇转速为1.154r/min时,机具清选效果最佳,其中初选系统胡麻籽粒损失率为0.3%,短茎秆排出率71.43%,颖壳排出率69.34%,轻杂排出率65.34%,含杂率39.01%;精选系统胡麻籽粒损失率为0,短茎秆排出率40%,颖壳排出率75%,轻杂排出率100%,含杂率2.56%;初选系统中脱出物进入气流场初始瞬时发生速度、位移变化依次为轻杂、颖壳、胡麻籽粒、短茎秆,精选系统中脱出物进入气流场初始瞬时发生速度、位移变化依次为颖壳、轻杂、短茎秆、胡麻籽粒。田间试验结果表明,当胡麻籽粒含水率为5.34%时,作业机具最佳作业状态下含杂率为3.61%、总损失率1.98%,作业期间整机运行平稳,作业指标符合胡麻机械化收获标准。试验结果与仿真结果高度吻合,验证了模型的可靠性。

    Abstract:

    Aiming at the limited spatial layout of hilly flax combined harvester and the slight difference in flax exfoliate traits after harvesting, the large degree of mixing, and difficulty in the clearing, to improve the cleaning efficiency of hilly mountain flax combined harvester, and explore the working mechanism of hilly flax integrated harvester compound sorting system, the primary selection mode of hilly flax combined harvester+precise compound cleaning system was taken as the research object and the preliminary selection system, the selection system CFD model and the flax extract DEM model were established respectively. CFD-DEM combined simulation technology was used to study the optimal working parameters of the hilly flax integrated harvester compound sorting system and the movement trajectory and spatial morphology of each component of the extractant. The separation law of the extract of hilly area flax combined harvester was obtained, and the verification test was carried out to verify the reliability of the simulation model. The CFD-DEM co-simulation results showed that when the inlet wind speed of the primary cleaning system was 12.4m/s, the seed loss rate of the preceding cleaning system was 0.3%, the short stem discharge rate was 71.43%, the glumes discharge rate was 69.34%, the light impurity discharge rate was 65.34%, and the impurity content rate was 39.01%, and the centrifugal fan speed of the precise cleaning system was 1.154r/min, the seed loss rate of the precise cleaning system was 0, the short stem discharge rate was 40%, the glumes discharge rate was 75%, the light impurity discharge rate was 100%, and the impurity content rate was 2.56%. In the primary system, the initial instantaneous velocity and displacement of the explants entering the airfield change in the order of light impurity, glumes, flax seeds, and short stalks. In the precise system, the initial instantaneous velocity and displacement of the explants entering the airfield were in the order of glume shell, light impurity, short stem, and flax seed. The results showed that when the water content of flax seed was 5.34%, the impurity rate of the machine was 3.61%, and the total loss rate was 1.98%. The whole machine ran smoothly during the operation, and the operation indexes met the standard of mechanized flax harvest. The experimental results agreed well with the simulation results, which verified the model's reliability. The research result can provide some reference for the design and working mechanism research of the cleaning system of flax combine harvester in the hilly area.

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史瑞杰,戴飞,赵武云,刘小龙,王天福,赵一鸣.丘陵山地胡麻联合收获机复式清选系统仿真优化与试验[J].农业机械学报,2022,53(8):93-102. SHI Ruijie, DAI Fei, ZHAO Wuyun, LIU Xiaolong, WANG Tianfu, ZHAO Yiming. Simulation Optimization and Experiment on Compound Cleaning System of Hilly Area Flax Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(8):93-102.

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  • 收稿日期:2022-03-01
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  • 在线发布日期: 2022-05-25
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