柳树插条自动喂入装置取料机构优化设计与试验
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浙江省自然科学基金项目(LZ16E050003)


Optimization Design and Tests of Picking Mechanism of Automatic Feeding Device for Willow Cuttings
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    摘要:

    针对我国柳树插条半自动扦插作业人工喂入劳动强度大和作业效率低的问题,提出一种实现有序出料、取料和送料功能的柳树插条自动喂入装置,并针对该装置进行取料机构的优化设计与相关试验研究。建立取料机构运动学模型和优化设计模型,应用自主开发的软件分析确定了取料机构参数的取值范围,进而利用Matlab软件的遗传算法工具箱实现取料机构的参数优化;完成取料机构结构设计,进行取料机构虚拟运动仿真验证;研制取料机构样机和柳树插条自动喂入装置试验台,开展取料机构高速摄像试验和柳树插条自动喂入试验,研究取料机构运动特性,检验自动喂入装置的工作性能。在自动喂入效率达到55株/min时,柳树插条喂入成功率约为83%,表明该装置具有应用于柳树插条自动扦插机的可行性。

    Abstract:

    In order to solve the problems of high labor intensity and low efficiency of manual feeding in the semi-automatic cuttage operation for willow cuttings in China, a kind of automatic feeding device for willow cuttings that can realize the functions of orderly discharging, picking and feeding willow cuttings was proposed. The optimization design of the picking mechanism and related tests of the device was conducted in laboratory. The kinematics model and optimization design model of the picking mechanism were established, the self-developed software was used to analyze and determine the parameter range of the picking mechanism, and then the genetic algorithm toolbox of Matlab software was used to realize the parameter optimization of the picking mechanism. The structure design of the picking mechanism was completed, and the virtual motion simulation verification of the picking mechanism was carried out. The prototype of the picking mechanism and the test bench of the automatic feeding device were developed, and the high-speed camera test of the picking mechanism and feeding test of the automatic feeding device were carried out. The movement characteristics of the picking mechanism were studied, and the working performance of the device was inspected. When the automatic feeding efficiency reached 55 plants per minute, the success ratio of willow cuttings feeding was about 83%, which showed that the device had the feasibility of being applied to the automatic cuttage machine for willow cuttings.

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叶秉良,唐涛,杨秋兰,莫灿林.柳树插条自动喂入装置取料机构优化设计与试验[J].农业机械学报,2022,53(5):93-99. YE Bingliang, TANG Tao, YANG Qiulan, MO Canlin. Optimization Design and Tests of Picking Mechanism of Automatic Feeding Device for Willow Cuttings[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(5):93-99.

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  • 收稿日期:2021-05-28
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  • 在线发布日期: 2022-05-10
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