鲜食莲籽剥壳机多通道集成式剥壳机构设计与试验
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财政部和农业农村部:国家现代农业产业技术体系项目(CARS-24-D-02)


Design and Experiment of Multi-channel Integrated Shelling Mechanism for Fresh Lotus Seed
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    摘要:

    针对鲜食莲籽剥壳加工困难、损失率高的问题,设计了一种多通道集成式剥壳机构。该机构由多通道仿形凹槽轮、外刃齿板、内外刀盘等结构组成,可实现莲籽单粒排出、姿态调整与环切。仿形凹槽可保护莲籽避免因刀具切割、输送挤压而带来的破损。对剥壳机构工作过程进行理论分析和参数计算,确定了影响剥壳性能的主要结构和工作参数。采用EDEM离散元软件仿真分析了齿形结构、刃齿间距、齿间距、剥壳轮转速对莲籽排出、姿态调整的影响;采用ADAMS虚拟样机软件对莲籽在剥壳机构内的运动轨迹进行了仿真。根据理论计算与仿真结果完成了样机试制,并在样机上开展试验验证。以产自湖北省洪湖市的含水率大于64.2%的太空莲36号鲜莲籽为试验对象,以齿形、刃齿距、齿间距为影响因素,以剥壳率为评价指标,开展了三因素拟水平正交试验,结果表明对剥壳率的影响由大到小依次为齿形、齿间距、刃齿距,最优因素水平组合为向心齿、齿间距5mm、刃齿距82mm,在此条件下,剥壳率为97%。设计的剥壳机构能够满足乳熟期、蜡熟期莲籽剥壳的实际生产需要。

    Abstract:

    Aiming at the problems of difficult processing and high loss rate of fresh lotus seeds peeling, a multi-channel integrated peeling mechanism was designed. The mechanism was composed of multi-channel profiling grooved wheel, outer blade tooth plate, outer and inner cutter head, etc., which would realize single lotus seed discharge, posture adjustment and circular cutting. The profiling groove can protect lotus seeds from damage caused by cutting and conveying extrusion. Through theoretical analysis and parameter calculation of the working process of the shelling mechanism, the main structure and working parameters affecting the shelling performance were determined. The influence of tooth shape structure, blade pitch, tooth spacing and shell wheel speed on lotus seed discharge and posture adjustment was analyzed by EDEM discrete element software. The ADAMS virtual prototype software was employed to simulate the trajectory of lotus seed in the shelling mechanism. After that, the prototype was trial produced according to the theoretical calculation and simulation analysis, and the experimental verification was carried out on the prototype. The no. 36 space lotus seeds with water content greater than 64.2%, which was produced in Honghu City, Hubei Province, were taken as the experimental object. The effects of tooth shape, blade pitch and tooth spacing on shelling performance were investigated by single factor experiment and orthogonal experiment. The experiment results indicated that the shelling rate was 97% when the tooth spacing and blade pitch were 5mm and 82mm, respectively, by using the centripetal teeth. The results showed that the proposed shelling mechanism can meet the actual production needs of lotus seed shelling in milk and wax ripening stages, which had a good application prospect in lotus industry.

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曾荣,侯群喜,陈亚欣,王洋,董昭,张国忠.鲜食莲籽剥壳机多通道集成式剥壳机构设计与试验[J].农业机械学报,2022,53(4):79-88. ZENG Rong, HOU Qunxi, CHEN Yaxin, WANG Yang, DONG Zhao, ZHANG Guozhong. Design and Experiment of Multi-channel Integrated Shelling Mechanism for Fresh Lotus Seed[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(4):79-88.

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  • 收稿日期:2021-04-09
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  • 在线发布日期: 2021-08-30
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