蚯蚓运动特征仿生筛筛上玉米脱出物运动特性研究
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国家自然科学基金项目(52075091)和黑龙江省教育厅省属高校科技成果转化支持计划项目(TSTAU-R202003)


Motion Characteristics of Maize Mixture on Bionic Screen Based on Earthworm Motion Characteristics
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    摘要:

    为探究基于蚯蚓运动特征的仿生筛上玉米脱出物的运动特性,利用API实现了仿生筛在EDEM中的非简谐运动(两移动一转动),并采用CFD-DEM耦合方法对玉米脱出物在气流和仿生筛共同作用下的筛上运动进行了数值模拟。通过分析玉米脱出物的筛分过程,明晰了仿生筛对筛上玉米脱出物的运移机理。探究了玉米脱出物在仿生筛上不同区域的水平运移和竖直分层。数值模拟结果表明:玉米籽粒、芯和茎秆在仿生筛上的平均水平速度分别为0.63、1.60、2.51m/s,有利于籽粒和杂余沿筛面水平分离和分散;玉米脱出物在筛体前部的平均水平速度最大,为1.71m/s,表明仿生筛能够将筛体前部的玉米脱出物快速向后运移以减少进料端堆积;随着玉米脱出物由筛体中部运动到筛体尾部,玉米籽粒平均竖直位移降低20.61mm,而芯和茎秆平均竖直位移却分别增大9.84mm和5.70mm,籽粒和杂余在竖直方向上的分层明显;通过高速摄像分析了玉米脱出物在仿生筛上的运动状态,并提取了玉米脱出物在筛体前、中部区域的平均水平速度,其变化规律与数值模拟结果基本一致,验证了仿生筛对筛上玉米脱出物的运移机理。当仿生筛清选装置入口气流速度为12.8m/s、气流方向角为25°、筛面最大下凹深度为50mm、凸轮转速为120r/min时,仿生筛清选装置筛分后的籽粒损失率均值为0.61%,籽粒含杂率均值为1.94%,均满足国家标准要求。

    Abstract:

    To explore the motion characteristics of maize mixture on the bionic screen designed based on the earthworm motion characteristics, the non-harmonic motion of the bionic screen in EDEM was realized by using API, and computational fluid dynamics and discrete element method (CFD-DEM) were coupled to simulate the motion of maize mixture under the combined action of airflow and bionic screen. The mechanism of maize mixture migrated on bionic screen was clarified by analyzing their screening process. The horizontal migration and vertical stratification of maize mixture in different areas of bionic screen were studied. The numerical simulation results showed that the average horizontal velocity of maize grain, cob, and stalk on the bionic screen was 0.63m/s, 1.60m/s and 2.51m/s, respectively, which was conducive to the horizontal separation and dispersion of maize grains and impurities along the screen surface. The average horizontal velocity of the maize mixture in the front of the screen was the fastest, which was 1.71m/s, indicating that the bionic screen could make the maize mixture migrate backward rapidly in the front of the screen to reduce the accumulation at the feeding end. When the maize mixture moved from the middle to the tail of the screen, the average vertical displacement of maize grain was decreased from 40.20mm to 19.59mm, and the average vertical displacements of the cob and stalk were increased from 54.47mm and 71.31mm to 64.31mm and 77.01mm, respectively. From bottom to top, the maize mixture on the screen was maize grain, cob, and stalk, respectively. With the maize mixture migrating backward, the vertical stratification of maize grain and impurity became more apparent. The motion state of the maize mixture on the bionic screen and their horizontal velocity changed were analyzed by the high-speed camera, which was basically consistent with numerical simulation results. The mechanism of maize mixture migrated on bionic screen was verified. When the inlet airflow velocity of cleaning device of the bionic screen was 12.8m/s, and its airflow direction angle was 25°. The maximum concave depth of the screen surface was 50mm, and the rotational speed of the cams were 120r/min.The loss percentage and impurity percentage of maize grain of the bionic screen was 0.61% and 1.94%, respectively, which met the requirements of the national standard. The research result can provide a reference for parameter optimization and the exploration of flexible screening mechanisms of the maize bionic screen based on the earthworm motion characteristics.

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王立军,于泳涛,张帅,宋良来,冯鑫.蚯蚓运动特征仿生筛筛上玉米脱出物运动特性研究[J].农业机械学报,2022,53(3):158-166. WANG Lijun, YU Yongtao, ZHANG Shuai, SONG Lianglai, FENG Xin. Motion Characteristics of Maize Mixture on Bionic Screen Based on Earthworm Motion Characteristics[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(3):158-166.

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  • 收稿日期:2021-03-22
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  • 在线发布日期: 2022-03-10
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