水稻干燥变温混配装置设计与试验
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国家重点研发计划项目(2021YFD2100901)、黑龙江省应用技术研究与开发计划重大项目(GA15B402)、大学生创新创业训练计划项目(201910223002)和全国基层农技推广项目(JCTG1904)


Design and Test of Varying Temperature Mixing Device on Paddy Rice Drying
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    摘要:

    为解决水稻干燥过程中热源波动大、变温工艺要求快速调整温度的需求,设计了一种配合负压干燥机变温控制的同轴侧入式壳形变温干燥混配装置。以气流旋转驱动壳体内叶片导向配风为径向混合方式,采用机电联动式齿盘精量调节阀门开度,实现高效气流均匀混合。为提高变温控制精度以及混配温度的稳定性,应用神经元网络预测与回归试验设计方法分析混配阀门开度与热风温度、风机频率及系统温度差值的关系,建立了变温混配装置的混合控制模型。利用大涡模拟的原理,借助Fluent软件对变温干燥混配装置进行混合温度场模拟,得到了最佳混配效果的距离为26.85cm,模拟结果与红外线热像验证图吻合良好。试验研究表明:变温控制满程时间为0.75s,最大变温温差的均值为0.96℃,控制合格率达84%以上。出机水稻含水率在合理范围内,干燥后水稻品质较优,满足生产要求。

    Abstract:

    Drying is a necessary post-harvest handling aspect of the grain and directly determines the final economic benefit of the grain. In order to solve the need for rapid temperature adjustment in the process of grain drying and the great fluctuate of heat source, a coaxial side-entry shell-shaped temperature-variable drying and mixing device was designed to cooperate with the variable-temperature control of the negative pressure dryer. In order to achieve high-efficiency and uniform air mixing, the guide vanes distribute cold air in the air rotating housing was radial mixing mode, and the valve opening was precisely adjusted by electro-mechanical linkage gear plate. In order to improve the accuracy of variable temperature control and the stability of mixed temperature, the relationship between valve opening and hot air temperature, fan frequency and system temperature difference was analyzed by neural network prediction and design method of regression experiment, and the air volume mixed control model of variable temperature mixing device was established. Based on the principle of large eddy simulation, the mixing temperature field of variable temperature drying mixing device was simulated by Fluent software. The distance of the best mixing effect was 26.85cm. The simulation results were in good agreement with the infrared thermal image verification diagram. The test results showed that the full range time of variable temperature control was 0.75s, the maximum value of variable temperature difference was 0.96℃, and the qualified rate of control was more than 84%. The output rice moisture content was in a reasonable range, and the quality of rice after drying was better, which can meet the production requirements. The results of the research provide a reference for achieving high quality, high-efficiency, energy-saving drying process and equipment design.

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车刚,王洪超,万霖,王鑫,唐浩,张成旭.水稻干燥变温混配装置设计与试验[J].农业机械学报,2022,53(2):386-392,411. CHE Gang, WANG Hongchao, WAN Lin, WANG Xin, TANG Hao, ZHANG Chengxu. Design and Test of Varying Temperature Mixing Device on Paddy Rice Drying[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(2):386-392,411.

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  • 收稿日期:2020-12-23
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  • 在线发布日期: 2021-01-15
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