带勺式马铃薯排种器漏播检测与补种系统设计与试验
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国家自然科学基金项目(51775358)、科技发展(新建)农业机械兵团重点实验室建设项目(KC005601)和石河子大学成果转化与技术推广计划项目(CGZH201807)


Design and Test of Seeding Monitoring and Compensating System for Belt-spoon Type Potato Seed Metering Device
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    摘要:

    针对带勺式马铃薯排种器作业过程中存在漏播问题,分析排种器工作过程,设计漏播检测与补种系统。对检测模块、补种模块、单片机模块、显示模块和声光报警模块进行电路设计、硬件选型和机械结构设计,针对整个控制系统的控制要求编写控制程序,实现马铃薯漏播检测与补种控制。采用高速摄像技术,对补种模块动作的响应速度进行分析,结果显示,可以满足排种器在当前最快运行速度6.8km/h下的连续补种需求。搭建试验台进行系统漏播检测与补种的成功率性能测试,结果表明,当取种带线速度为0.14~0.54m/s时,原始漏播率为5.9%~11.4%,经该系统补种后,最终漏播率为0.9%~2.1%,该漏播检测模块漏播检测成功率为100%,补种模块的补种成功率平均为83.0%,在试验速度范围内,随着取种带线速度的增大,该系统漏播检测仍准确,且补种成功率较为稳定。

    Abstract:

    Miss-seeding of a belt-spoon type potato seed metering device can cause significant congenital yield loss. Through analysis of the working process of a seed metering device, a miss-seeding detection module was designed. This miss-seeding detection method needed to design a detection hole on the seed metering device protection shell,seed belt and sensor protection plate. The detection process used the opposite photoelectric sensor. This miss-seeding detection method did not require a location sensor to determine the location of the spoon. By analyzing the actual working requirements of the seeder,a compensation module using electromagnet push rod for compensation was designed. This compensation method would not affect the actual working efficiency of the seeder,and it can ensure the qualified rate of plant spacing after supplementary inoculation. Through the circuit design,hardware selection and mechanical structure design of detection module,compensation module,single chip microcomputer module,display module and sound and light alarm module,the design of miss-seeding detection and compensation system was completed. The control system software was designed by analyzing the control requirements of the entire control system. In order to ensure that the response time of the compensation module can meet the requirements of continuous compensation,the response speed of the compensation module was analyzed by means of high-speed camera technology. The results showed that the supplementary inoculation module could meet the continuous compensation requirement of the metering device at the fastest operating speed of 6.8km/h. In order to test the success rate of miss detection and compensation of the system,by building a test rig for performance testing. When the speed of the seed metering belt was varied from 0.14m/s to 0.54m/s,the original missseeding rate was changed from 5.9% to 11.4%. After compensation by the proposed system, the final miss-seeding rate was varied from 0.9% to 2.1%. The success rate of the miss-seeding detection module was 100%. The average success rate of automatic compensation was 83.0%. In the test speed range,and relatively stable with increased belt line speed. In the range of test speed,with the increase of seed belt line speed,the system miss-seeding detection was accurate and the success rate of compensation was stable. The missing sowing detection and supplementary inoculation system can effectively reduce the missing sowing rate of spoon potato metering device during operation.

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温宝琴,宋鹏翔,李景彬,黄勇,岑红蕾.带勺式马铃薯排种器漏播检测与补种系统设计与试验[J].农业机械学报,2022,53(2):36-46. WEN Baoqin, SONG Pengxiang, LI Jingbin, HUANG Yong, CEN Honglei. Design and Test of Seeding Monitoring and Compensating System for Belt-spoon Type Potato Seed Metering Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(2):36-46.

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  • 收稿日期:2021-10-08
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  • 在线发布日期: 2021-12-08
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