关节轴承配副表面CrDLC和WDLC薄膜摩擦学性能研究
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国家“十三五”科技攻关项目(JPPT-2017-142)


Tribological Properties of CrDLC and WDLC Films on Pairs Surface of Spherical Plain Bearing
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    摘要:

    为满足大载荷直升机技术指标需求,使其旋翼系统配套的关节轴承在高承载能力同时,在复杂作业环境下具有更好的抗磨降磨能力,提升轴承的寿命性能指标。以大载荷直升机旋翼系统使用的某型号自润滑关节轴承为研究对象,在9Cr18关节轴承内圈基材表面通过非平衡磁控溅射分别制备CrDLC和WDLC 2种薄膜,分别利用扫描电镜、三维形貌仪、往复式球-盘摩擦磨损试验机和低速重载压摆摩擦磨损试验机等,对2种改性薄膜试样的微观结构、摩擦磨损性能以及磨痕形貌等进行测试试验。研究结果表明:在球-盘摩擦试验阶段初期,2种薄膜的摩擦因数都呈逐渐增大的趋势,随着摩擦过程的进行,摩擦因数均趋于稳定且一直保持在一定的范围内波动;相对于9Cr18-CrDLC试样,9Cr18-WDLC试样的摩擦因数稳定时间短,整体摩擦过程比较平稳,摩擦因数相对较低,表现出较好的摩擦性能;9Cr18-WDLC涂层与自润滑衬垫对磨过程相对平稳,摩擦因数在一定小范围波动,整体磨痕较浅,整体磨损体积较小,表现出较好的抗磨性。通过摩擦学性能分析可知,对于基材为9Cr18材料,选用WDLC薄膜,具有较好综合抗磨减磨性能。

    Abstract:

    Aiming to meet the technical requirements of largeload helicopter, the spherical plain bearing of its rotor system has better antiwear capability, wearreduction and high bearing capacity in the complex working environment, so as to improve the life performance index of the bearing. A selflubricating spherical plain bearing used in the rotor system of a new type helicopter with large load was studied. CrDLC and WDLC film coating, were prepared on the surface of 9Cr18 inner ring substrates of spherical plain bearing by unbalanced magnetron sputtering. The microstructure, friction and wear properties and wear scar morphology of two kinds of thin film coatings were tested and analyzed by scanning electron microscopy, threedimensional topography, balldisk friction and wear tester and low speed heavy load friction and wear tester. The results showed that the friction coefficients of the two film coatings were increased gradually at the beginning of the friction stage. With the progress of the friction process, the friction coefficients tended to be stable and kept fluctuating in a certain range. Compared with 9Cr18-CrDLC specimens, 9Cr18-WDLC specimens had shorter stability time of friction coefficient, more stable overall friction process and lower friction coefficient, showing better friction performance. Compared with 9Cr18-CrDLC specimens, the wear process of 9Cr18-WDLC coating and selflubricating liner was relatively stable, the friction coefficient fluctuated in a small range, the overall wear scar was shallow, the overall wear volume was small, showing good wear resistance. The tribological properties showed that WDLC film coating had better wear resistance and antiwear properties for 9Cr18 substrate material. 

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牛荣军,汪静静,詹华,张程,熊美,汪瑞军.关节轴承配副表面CrDLC和WDLC薄膜摩擦学性能研究[J].农业机械学报,2020,51(s2):603-610. NIU Rongjun, WANG Jingjing, ZHAN Hua, ZHANG Cheng, XIONG Mei, WANG Ruijun. Tribological Properties of CrDLC and WDLC Films on Pairs Surface of Spherical Plain Bearing[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):603-610.

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  • 收稿日期:2020-08-05
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10