基于知识工程的玉米果穗剥皮装置设计
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国家重点研发计划项目(2017YFD0700101)和国家自然科学基金项目(51805536)


Design of Corn Ear Peeling Device Based on Knowledge-based Engineering
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    摘要:

    收获机械结构复杂多样,使用季节性强,且用户多样性、定制化需求特征明显,传统研发模式存在设计周期长、效率低和质量难以保证等问题。本文以玉米联合收获机果穗剥皮装置为研究对象,根据剥皮装置结构特征、技术参数和性能评价指标之间的关系,提出了基于知识工程的玉米果穗剥皮装置设计方法。首先明确剥皮装置设计流程,制定模块化设计方案,按照功能划分为专用件模块、通用件模块和标准件模块,其中专用件模块为剥皮装置核心组成部件,主要包括剥皮辊、压送器,通用件模块包括喂入辊、输送机构、排杂器、传动机构和果穗回收机构等,标准件模块包括传动件、连接紧固件和轴承等。然后按照标准、规范和约束范围,建立剥皮装置相关设计知识库,分析玉米品种特性、作业形式、传动方案、结构参数和工作参数之间的数学关系,同时利用框架式表示法对剥皮装置进行分解,建立自顶向下的谱系层次结构。基于果穗运动学和动力学分析,融合文献资料、试验数据和专家经验,建立了剥皮装置工作性能评价模型,包括苞叶剥净率评价模型、籽粒损失率评价模型和籽粒破碎率评价模型。基于Visual Studio平台,融合知识库、推理机、评价模型和系统人机界面,开发了基于知识工程的玉米剥皮装置设计系统,实现用户需求参数输入下设计参数的实时计算输出及参数评价。基于上述研究,以TPJ16型玉米果穗剥皮装置参数为例,在交互界面输入功率7.5kW、喂入量16.6t,计算获取剥皮装置关键结构参数和运动参数,并进行设计参数的性能评价,求解结果表明该剥皮装置的苞叶剥净率为96.01%,籽粒破碎率为1.42%,籽粒损失率为3.25%。

    Abstract:

    As one of the important agricultural equipment, the design of harvesting machinery has many typical characteristics, such as complex and diverse structures, strong seasonality, and obvious characteristics of users diversity and customization requirements. The traditional R&D mode have some problems, such as long design cycle, low efficiency and difficult quality assurance. Taking the ear peeling device of corn combine harvester as the research object, according to the relationship among the structural characteristics, technical parameters and performance evaluation indexes of the peeling device, the design method of the ear peeling device based on knowledge was presented. Firstly, the design process of peeling device was clarified, and the modular design scheme was formulated, which was divided into special parts module, general parts module, and standard parts module according to functions. The special module was the core component of the peeling device, mainly including the peeling roller and the pressure feeder; the general module included the feeding roller, the conveying mechanism, the impurity eliminator, the driving mechanism and the fruit spike recovery mechanism and so on; the standard module included the driving part, the connecting fastener and the bearing and so on. Secondly, according to the scope of standards, rules and constraints, the related design knowledge base of peeling device was established, the mathematical relationship between the features, operation form corn varieties, transmission scheme, structure parameters, and operating parameters were analyzed. The representation and storage method of the design knowledge of corn ear peeling device was studied. Meanwhile, the framework representation method was used to decompose the husking plant, and a topdown hierarchical structure was designed. Finally, the computer aided design (CAD) and knowledge engineering were integrated to study the reasoning mechanism design of corn ear peeling device. In addition, the working performance evaluation model of corn ear peeling device was established, including the component life calculation model, the bract stripping rate evaluation model, the grain loss rate evaluation model, and the grain breakage rate evaluation model. Based on the Visual Studio platform, the knowledge base, reasoning machine, evaluation model and humanmachine interface of system were integrated, and a design system of corn ear peeling device with knowledge was developed, which realized the realtime calculation output and parameter evaluation of design parameters under the input of users demand parameters. On the basis of the above research, taking the parameters of TPJ16 corn ear peeling device as an example, the input power at the interface was 7.5kW, the feeding amount was 16.6t, the key structural parameters and motion parameters of the peeling device were calculated and evaluated, and the performance of the design parameters was evaluated. The solution results showed that the peeling rate of bract leaves, grain crushing rate and grain loss rate of the peeling device were 96.01%, 1.42% and 3.25%, respectively. The research results provided a reference for the rapid design of agricultural machinery and equipment.

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杜岳峰,贺诗,毛恩荣,朱忠祥,栗晓宇,杨帆.基于知识工程的玉米果穗剥皮装置设计[J].农业机械学报,2020,51(s2):249-260. DU Yuefeng, HE Shi, MAO Enrong, ZHU Zhongxiang, LI Xiaoyu, YANG Fan. Design of Corn Ear Peeling Device Based on Knowledge-based Engineering[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):249-260.

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  • 收稿日期:2020-07-25
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10