夹持带式棉秆收获机设计与试验
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新疆维吾尔自治区自然科学基金项目(2019D01A45)、国家自然科学基金项目(51865058)、新疆维吾尔自治区科技支疆项目(2018E02082)和2017年新疆维吾尔自治区天山雪松计划项目(2017Q19)


Design and Test of Clamping Belt Cotton Straw Harvester
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    摘要:

    为降低棉秆收获时的拔断率,提出双柔性带裹夹拉拔的收获方式,设计了夹持带式棉秆收获机,该机4个带轮交叉放置,延长了带夹路径与时间,从而避免因棉秆未完全拔出而导致的漏拔。通过正交试验研究带夹部件各因素对棉秆收获效果的影响,建立以漏拔率和拔断率为响应值的多元二次回归模型,并进行了工作参数优化与大田验证试验。结果表明,当带轮1转速为272.3r/min、拉拔角为38.65°、机具前进速度为2.5km/h时,模型得到的漏拔率为1.85%、拔断率为7.72%;验证试验得出:在前进速度2.5km/h、拉拔角40°和带轮1转速270r/min时,漏拔率为6.84%,拔断率为9.98%,与优化值相近,说明所构建的模型合理,夹持带式棉秆收获机满足相关设计要求。

    Abstract:

    Aiming at the problems of straw folding, rolling, pulling, rolling, cutting, rubbing and other problems in the process of cotton straw lifting, a double flexible belt wrapping and curved continuous drawing method was proposed for straw harvesting, and a belt was studied and designed. The cotton straw harvester with clips was composed of a hydraulic transmission system, a distributor, a belt clip traction device, a tension device and a rear threepoint suspension device. The key part of the machine was the belt clamp tensioning device, which can be pulled out by winding the clamp. Through three factors and three levels of quadratic regression orthogonal test, the influence of different factors on the yield of cotton stalks was studied, and multiple quadratic regression models of missing and breaking rate response values were established, and the working parameters were optimized and onsite verified. The test was conducted. The optimal value was drive wheel speed of 272.3r/min, the pull angle of 38.65°, the machine forward speed of 2.5km/h, and the leakage rates and breaking rate of 1.85% and 7.72%, respectively. In the verification test, when the advancing speed was 2.5km/h, the traction angle was 40°, and the driving wheel was 270r/min, the leakage rate and breaking rate were 6.84% and 9.98%, which was basically consistent with the predicted value, and the mode was reasonable; various factors had a significant effect on the leakage rate of cotton straw. Gender order: machine forward speed, drive wheel speed and pull angle; important order: drive wheel speed, traction angle and machine forward speed. The research results can provide a theoretical basis for the subsequent structural improvement and performance improvement of the harvester with cotton stalks.

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蔡佳麟,张佳喜,叶尔波拉提·铁木尔,郜周明,芮照钰,刘雄.夹持带式棉秆收获机设计与试验[J].农业机械学报,2020,51(10):152-160. CAI Jialin, ZHANG Jiaxi, YEERBOLATI·TIEMUER, GAO Zhouming, RUI Zhaoyu, LIU Xiong. Design and Test of Clamping Belt Cotton Straw Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):152-160.

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  • 收稿日期:2020-05-21
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  • 在线发布日期: 2020-10-10
  • 出版日期: 2020-10-10