纵轴流辊式组合玉米柔性脱粒分离装置设计与试验
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山东省重大科技创新工程项目(2018CXGC2015)、国家重点研发计划项目(2018YFD03006)、中国博士后科学基金项目(2018M642685)、山东省现代农业产业体系玉米创新团队机械加工岗位专家项目和山东省农业重大应用技术创新项目(SD2019NJ005)


Design and Experiment of Roller-type Combined Longitudinal Axial Flow Flexible Threshing and Separating Device for Corn
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    摘要:

    为满足黄淮海地区较高含水率玉米籽粒直收作业要求,解决现有籽粒收获机籽粒破碎率和未脱净率高、玉米芯轴苞叶易堵塞凹板等问题,在分析现有脱粒装置结构特点的基础上,设计了一种“柔性钉齿+双扭簧压力短纹杆”组合式脱粒元件和“六棱孔网格筛+鱼鳞式脱粒橡胶辊”组合式脱粒凹板相配合的柔性脱粒分离装置。对关键部件进行理论分析,确定了影响脱粒性能的主要因素,利用搭建的纵轴流辊式组合玉米柔性脱粒试验台进行单因素试验,得到脱粒性能较好时滚筒转速、辊筒传动比以及脱粒间隙的变化范围。以滚筒转速、辊筒传动比和脱粒间隙为试验因素,以籽粒破碎率、未脱净率为指标进行三因素三水平正交试验。结果表明,对籽粒破碎率和未脱净率影响由大到小均为滚筒转速、辊筒传动比、脱粒间隙;最优参数组合为滚筒转速475r/min、辊筒传动比1.5、脱粒间隙45mm,此时籽粒破碎率为3.76%,未脱净率为0.52%。对该组合进行试验验证,各指标符合国家相关标准要求。

    Abstract:

    Corn grain harvesting has become the development trend of corn harvest in China. However, the grain harvesting mechanization is still backward in Huang-Huai-Hai region for the wheatcorn rotation planting pattern. The grain moisture content of corn is about 30% when harvesting. Its low level of the existing grain harvester is unable to meet the requirement of corn grain harvesting with higher moisture content. The broken grains for mechanical threshing are prone to mildew which even threaten food security. The high breaking rate and high un-threshing rate of the traditional threshing and separating device in Huang-Huai-Hai region have been the choke points of grain harvesting development. In order to solve these problems, the longitudinal axial flow flexible threshing and separating device was designed with the combined threshing element and rollertype combined threshing concave. The rollertype combined threshing concave with sixedged mesh sieve and fish scale threshing rubber roller was designed with different traditional concave plate. To verify the feasibility of low damage harvesting, the test device was built and the working mechanism was introduced in detail. Based on the theoretical analysis of the structure, three parameters, i.e. cylinder speed, transmission ratio between roller and cylinder and threshing clearance were chosen as the influence factors of test experiment. And the breaking rate and unthreshed rate could represent the threshing and separating performance. Reasonable variation rage of various factors was determined through single factor experiment. On this basis, threefactor and threelevel orthogonal experiment was carried out. The results showed that the order of influence factors on the breaking rate and unthreshed rate was both cylinder speed, transmission ratio between roller and cylinder and threshing clearance. The optimal conditions were as below: the cylinder speed was 475r/min, the transmission ratio between roller and cylinder was 1.5 and the threshing clearance was 45mm. Under the above conditions, the breaking rate was 3.76% and the unthreshed rate was 0.52%. The verification test showed that this device had good threshing and separating performance, which can meet the requirement of the national standards in China. The research results can provide the references for low damage corn grain harvesting technology.

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陈美舟,徐广飞,王传旭,刁培松,张银平,牛国栋.纵轴流辊式组合玉米柔性脱粒分离装置设计与试验[J].农业机械学报,2020,51(10):123-131. CHEN Meizhou, XU Guangfei, WANG Chuanxu, DIAO Peisong, ZHANG Yinping, NIU Guodong. Design and Experiment of Roller-type Combined Longitudinal Axial Flow Flexible Threshing and Separating Device for Corn[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):123-131.

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  • 收稿日期:2020-07-14
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  • 在线发布日期: 2020-10-10
  • 出版日期: 2020-10-10