双圆台锥式蓖麻脱壳清选机设计与试验
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国家自然科学基金项目(51475312)


Design and Experiment of Castor Dehulling and Cleaning Device with Double Curved Table
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    摘要:

    为提高蓖麻脱壳效率,确定了滚搓式的脱壳方法,设计了双圆台结构的脱壳装置以及振动筛选与气吸相结合的清选机构。根据蓖麻蒴果的物理机械特性,设计脱壳装置的内层壳体为不对称双圆台结构。确定锥角并设计脱壳滚筒间隙与脱壳滚筒外层壳体,建立不同阶段脱壳滚筒位置与脱壳间隙的数学模型,为脱壳装置动力学模拟提供理论依据。利用ADAMS对蓖麻蒴果不同脱壳阶段进行运动学仿真,分析物料在压裂阶段与脱壳阶段的位移、速度变化规律,并分析不同脱壳滚筒出料口间隙对各阶段的影响。仿真结果表明:压裂阶段,随着上脱壳滚筒出料口间隙的增加,蓖麻蒴果到达特定压裂位置的时间延后、位移增加、运动速度在0.56s时达到最大。脱壳阶段,随着下脱壳滚筒出料口间隙的增加,蓖麻籽到达特定脱壳位置的时间延后;蓖麻籽到达破壳条件时的位移增加,运动速度先增大后减小。根据仿真结果,选取可调式蓖麻脱壳清选一体装置合理的工作参数区间,以脱壳滚筒转速、上脱壳滚筒出料口间隙、下脱壳滚筒出料口间隙为因素,以脱净率、破损率为指标,利用响应面分析法,对脱壳装置进行试验研究。经双目标优化,取滚筒转速为270r/min、上脱壳滚筒出料口间隙为13.54mm、下脱壳滚筒出料口间隙为5mm;经试验验证,此时脱壳装置工作性能最佳,脱净率为92.03%,破损率为3.1%。

    Abstract:

    In order to improve the efficiency of castor shelling, the method of tumbling shelling was determined, and the shelling device with double curved table structure was designed. The cleaning mechanism combined vibration screening and air suction was designed. Depending on the physical and mechanical properties of the castor fruit, the asymmetrical double circular table structure of the inner shell of husking device was designed. The taper angle was determined and the outer shell of the shelling drum was designed, the mathematical model of the position of the shelling drum and the shelling gap at different stages was established, and a theoretical basis was provided for the dynamic simulation of the shelling device; the ADAMS was used to extract the nettle. The kinematics simulation was carried out in different shelling stages to analyze the variation of the displacement and velocity of the material in the fracturing stage and the shelling stage, and analyze the influence of gap of discharge port of different unloading drums on each stage. The simulation results showed that in the fracturing stage, with the increase of gap of discharge port of upper shelling drum, the time after castor fruit reached the specific fracturing position was delayed, the displacement was increased, the speed of movement reached the maximum at 056s. In the shelling stage, with the increase of gap of discharge port of lower shelling drum, the time when the castor seed reached the specific shelling position was delayed; when the castor seed reached the shell breaking condition, the displacement was increased, and the moving speed was firstly increased and then decreased. According to the ADAMS simulation results, the reasonable working parameter interval of the adjustable castor shelling and clearing device was selected, taking the speed of the shelling drum, the gap of the upper shelling drum outlet and the gap of the lower shelling drum outlet as the factors. The response surface analysis method was used to test the sealing device. After double target optimization, the rotation speed of the drum was 270r/min, the gap of discharge port of upper shelling drum was 13.54mm, and the gap of outlet of lower shelling drum was 5mm. The test result showed that the performance of the sealing device was the best. The removal rate was 92.03% and the breakage rate was 3.1%.

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侯俊铭,白晶波,何 涛,杨 勇,李金澎,姚恩超.双圆台锥式蓖麻脱壳清选机设计与试验[J].农业机械学报,2018,49(11):132-140. HOU Junming, BAI Jingbo, HE Tao, YANG Yong, LI Jinpeng, YAO Enchao. Design and Experiment of Castor Dehulling and Cleaning Device with Double Curved Table[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(11):132-140.

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  • 收稿日期:2018-08-01
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  • 在线发布日期: 2018-11-10
  • 出版日期: 2018-11-10