行星轮栽植机构优化设计与试验
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国家自然科学基金项目(51475216)、 江苏省重点研发项目(BE2017303)和江苏省高校优势学科建设工程项目(苏财教(2014)37号)


Optimization Design and Experiment on Planetary Gears Planting Mechanism of Self-propelled Transplanting Machine
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    摘要:

    针对不同作物移栽时的不同株距问题,以自制行星轮转臂式栽植机构为研究对象,阐述了栽植机构组成及工作原理,构建了行星轮转臂平动机构及鸭嘴开合机构的运动学模型,在此基础上分析建立了栽植器前、后鸭嘴栽植点的运动轨迹数学模型。利用Matlab对该数学模型进行编程,建立其分析程序模型,并基于Matlab GUI 平台开发计算机辅助优化设计人机交互界面,借助该界面对栽植点轨迹数学模型进行求解,从而模拟得到鸭嘴式栽植器前、后栽植点的运动轨迹曲线。分析栽植机构的行星架旋转半径,开合机构的后鸭嘴摆杆长度、后鸭嘴摆杆初始位置与水平线夹角及后鸭嘴末端点至鸭嘴转轴中心的距离等主要参数对栽植点运动轨迹的影响,以特征系数λ大于1,栽植点轨迹环扣高度大于苗钵体高度,前后鸭嘴不带苗、不挂苗,前后鸭嘴轨迹与垄面交点处形成的穴口尺寸较小等条件为优化目标,通过人机交互优化得到一组能同时满足3种栽植株距要求的机构参数组合,并模拟验证该机构参数组合在3种栽植株距下的栽植轨迹。选用72孔穴盘培育的黄瓜苗为试验对象,以株距变异系数和直立度为评价指标,对优化得到的机构参数进行栽植性能试验。结果表明:在3种株距下的栽植直立度优良率高于81%,总优良合格率达94.8%以上,株距变异系数小于3.2%,证明优化设计的行星轮转臂式栽植机构能够满足多种株距移栽要求。

    Abstract:

    As one of the core working parts of automatic transplanter, the planting mechanism directly determines the effect of transplanting seedlings. The problem of different plant spacings of different crops was focused on. With the selfmade planting mechanism with planetary gears as the research object, the composition and working principle of the planting mechanism were clarified. On this basis, a theoretical model of the planting mechanism was constructed, and the mathematical model of the trajectory about the planting points on front and back duckbills were analyzed and established. The mathematical model was programmed by using Matlab to establish its analysis program. Computeraided optimization of humancomputer interaction interface was developed based on the Matlab GUI platform. With the aid of the optimized design interface, the mathematical model of the trajectory on planting points was solved to simulate the trajectory curve of the planting points on front and back duckbills. The effects of changes in the main parameters of the planting mechanism such as the rotation radius of planet frame, the length of the duckbill, the angle between the initial position of the duckbill and the horizontal line, and the distance from the end point of duckbill to the center of the rotation on the trajectory of the planting site were analyzed. With the value of characteristic parameter λ being greater than 1, the height of the buckle on the planting section being greater than the height of the pot seedling, the front and back duckbills without dragging and hanging seedlings, the size of the hole formed by duckbills on the ridge surface being relatively small and other conditions as optimization goals, through simulation analysis on the influence of main parameters of planting mechanism on trajectory of planting points, institutional parameters that can meet the planting requirements of 280mm, 310mm and 345mm at the same time were obtained and the planting trajectory of parameter combination was verified under three planting distances by simulation. The cucumber seedlings cultivated by 72hole plug trays were selected as the test objects. With the variation coefficient and planting verticality as the evaluation index, prototype performance tests were conducted on the optimized mechanical parameters. The results showed that the excellent rate of planting verticality on three plant distances was higher than 81%, the total passing rate was over 94.8%, and the variation coefficient of spacing distances was less than 3.2%. This proved that the optimized design of the planting mechanism with planetary gears had good transplanting performance, which can meet the requirements for transplanting of multiple planting distances, and verified the correctness and feasibility of theoretical models and optimization methods. The research results provided an effective method for transplanter design.

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胡建平,潘 杰,张晨迪,张思伟,费卫征,潘浩然.行星轮栽植机构优化设计与试验[J].农业机械学报,2018,49(11):78-86. HU Jianping, PAN Jie, ZHANG Chendi, ZHANG Siwei, FEI Weizheng, PAN Haoran. Optimization Design and Experiment on Planetary Gears Planting Mechanism of Self-propelled Transplanting Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(11):78-86.

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  • 收稿日期:2018-07-15
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  • 在线发布日期: 2018-11-10
  • 出版日期: 2018-11-10