锤片式粉碎机粉碎玉米秸秆机理分析与参数优化
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国家重点研发计划项目(2016YFD0701300)和国家自然科学基金项目(51405076)


Mechanism Analysis and Parameter Optimization of Hammer Mill for Corn Stalk
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    摘要:

    对锤片式粉碎机粉碎玉米秸秆过程进行分析,并对其粉碎性能进行试验研究。借助高速摄像技术,得出玉米秸秆主要粉碎形式为:打击粉碎、撞击粉碎、搓擦粉碎,且在粉碎过程中打击粉碎与搓擦粉碎影响较大,并得出锤片末端线速度(主轴转速)、玉米秸秆含水率对锤片式粉碎机粉碎性能影响较大。在此基础上,以影响锤片式粉碎机粉碎性能的主要因素——主轴转速、含水率、筛孔直径为试验因素,以度电产量作为评价指标进行试验研究。试验结果表明,各因素对度电产量影响由大到小顺序为筛孔直径、含水率、主轴转速。选取筛孔直径6mm、含水率10%~50%、主轴转速2000~3500r/min,以度电产量最大为目标的参数优化试验表明:当含水率10%~32%时,主轴转速宜2000r/min;当含水率33%~50%时,主轴转速宜2020~2452r/min,且随着含水率的增大而增大。

    Abstract:

    As the important resource of biomas energy convension and feed utilization, corn stalk needs to be smashed to improve the effective utilization rate. In order to study the performance of hammer mill for corn stalk, the process and performance of smashing corn stalk was studied by hammer mill. Based on the analysis of smashing process by high-speed photography, main smashing types of corn stalk were decided as following: impact smashing, hit smashing and rub smashing, and the impact smashing and rub smashing had greater influences, it could be obtained that the linear velocity of the hammer (the rotation speed) and moisture content of corn stalk had greater influences on the smashing performance of the hammer mill. Then, the main factors that affected the smashing performance of hammer mill (the rotation speed, moisture content of corn stalk and screen size) were chosen as the experimental factors, the output per kW·h was decided as the evaluation index, and experiments were conducted. The experimental results showed that the sequence of various factors’ influence on the output per kW·h was screen size, moisture content of corn stalk and the rotation speed. Parameters were optimized based on regression models. With the maximum output per kW·h as the optimization object, the ranges of the factors were chosen as follows: the moisture content of 10%~50%, the rotation speed of 2000~3500r/min and the screen size was 6mm. Parameter optimization results showed that when the moisture content of corn stalk was 10%~32%, the rotation speed was 2000r/min, when the moisture content of corn stalk was 33%~50%, the rotation speed was 2020~2452r/min, and the rotation speed was increased with the increase of moisture content of corn stalk. The research can provide theoretical and technical basis for design of hammer mill for corn stalk.

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王德福,王沫,李利桥.锤片式粉碎机粉碎玉米秸秆机理分析与参数优化[J].农业机械学报,2017,48(11):165-171. WANG Defu, WANG Mo, LI Liqiao. Mechanism Analysis and Parameter Optimization of Hammer Mill for Corn Stalk[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(11):165-171.

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  • 收稿日期:2017-01-17
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  • 在线发布日期: 2017-11-10
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