梳割气吸一体式贡菊采摘机设计与试验
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江苏省自然科学基金项目(BK20140720)和中央高校基本科研业务费专项资金项目(KYZ201325)


Design and Experiment of Shear-sucting Mountain Chrysanthemum Picking Machine
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    摘要:

    针对山地贡菊采摘仍以人工采摘为主、采摘效率低、费时费力、尚未实现机械化等问题,设计了一种适应山地采摘的贡菊采摘机。采花梳齿间隙大于胎菊直径,小于朵菊花托直径,利用采摘梳齿与分花齿之间的相对运动,从花托处碰撞拉断,实现采摘。在负风压机的风压差作用下,将花朵运输至集花箱。试验表明,贡菊采摘机能够实现山地贡菊花朵采摘及收集。在花朵含水率为87.20%,采花梳齿间隙为8~9mm时,该采摘机效果较佳,花朵采收率为87.50%~93.11%,花朵破碎率为0~0.34%,花朵落地率为1.99%~2.39%,花朵杂质率为4.87%~6.48%,花朵漏摘率为3.30%~4.96%。正交试验表明,当梳齿采摘间隙为8mm,进风口风速为8m/s,梳齿齿形为50mm,主动轴转速为 30r/min,贡菊采摘机采摘效果最佳,花朵采收率为94.54%,花朵落地率为2.05%,杂质率为1.48%,花朵破碎率为0.57%,花朵漏摘率为1.36%。

    Abstract:

    Aiming at solving artificial picking, low efficiency and time-consuming, shear-sucting mountain chrysanthemum picking machine was designed to achieve mechanization. The picking machine mainly consisted of container, lithium battery, negative air compressor, transmission pipeline, picking box, comb-teeth, synchronous wheel, transmission shaft, separating teeth, DC stepper motor, DC motor speed controller, digital controller, a machine frame and four wheels. Comb-teeth gap was larger than the diameter of bud and less than diameter of chrysanthemum receptacle. The relative motion between comb-teeth and separating teeth pulled from the receptacle. Under the pressure of negative air compressor, the flower was transported to the container. Single factor tests of comb-teeth gap selected 7mm, 8mm, 9mm, 10mm and 11mm five levels. The machine worked well at the gap of 8~9mm. The picking rate was 87.50%~93.11%, the broken rate was 0~0.34%, the drop rate was 1.99%~2.39%, the impurity rate was 4.87%~6.48%, the leakage rate was 3.30%~4.96%. The orthogonal tests showed that the best combination was comb-teeth gap, comb radius, wind speed and rotational speed. When the comb-teeth gap was 8mm, the radius was 50mm, the wind speed was 8m/s and the rotational speed was 30r/min, the machine would work better. The picking rate was 94.54%, the broken rate was 0.57%, the drop rate was 2.05%, the impurity rate was 1.48%, and the leakage rate was 1.36%.

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姬长英,张纯,顾宝兴,符海娇,谢娣,郭俊.梳割气吸一体式贡菊采摘机设计与试验[J].农业机械学报,2017,48(11):137-145. JI Changying, ZHANG Chun, GU Baoxing, FU Haijiao, XIE Di, GUO Jun. Design and Experiment of Shear-sucting Mountain Chrysanthemum Picking Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(11):137-145.

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  • 收稿日期:2017-02-10
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  • 在线发布日期: 2017-11-10
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