湿式微波杀菌装置设计与试验
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国家自然科学基金资助项目(31371791)


Design and Experiment of Wet-type Microwave Sterilization Device
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    摘要:

    湿式微波杀菌是一项全新的技术。以电磁和传热耦合方程为理论基础,对处于水浴加热的2450MHz微波单模谐振腔,建立三维非稳态有源加热数学模型,采用有限元方法,求解谐振腔的电磁场分布和食品样品的温度场分布,确定角锥喇叭最佳尺寸为283.92mm×136.50mm × 109.20mm、谐振腔高度为75mm。将计算结果及分析用于指导微波杀菌装置的设计,研制出一套两腔湿式微波杀菌装置。该装置试验结果显示模拟食品的温度在2min内从50℃升至142℃,且其热型稳定、温度分布比较均匀。通过工艺试验表明湿式微波杀菌满足巴氏杀菌设计要求,验证了该湿式微波杀菌装置的有效性和合理性。

    Abstract:

    Wettype microwave sterilization is a newly developed technology. A 3D unsteady active heating mathematical model of hot water and microwave sterilization in a single mode system at the frequency of 2450MHz was established based on the coupled equations of electromagnetic heating and heat transfer. The distribution of electromagnetic field in microwave cavity and heating pattern in food sample were obtained by using finite element method and the good results were used to guide the design of microwave sterilization equipment. It was determined that the optimum size of pyramidal horn was 283.92mm×136.50mm×109.20mm and the height of cavity was 75mm. A twocavity microwave sterilization system was developed. Experimental results demonstrated the temperature of package food rose from 50℃ to 142℃ in just 2min. Furthermore, it showed that the heating pattern in food was stable and the temperature distribution was more uniform owing to water circulation which reduced the edge overheating effect. In addition, this study confirmed that it not only effectively met the requirements of pasteurization process but also verified the effectiveness and rationality of the designed device.

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陆建辉,洪 丽.湿式微波杀菌装置设计与试验[J].农业机械学报,2015,46(9):240-244. Lu Jianhui, Hong Li. Design and Experiment of Wet-type Microwave Sterilization Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(9):240-244.

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  • 收稿日期:2015-01-19
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  • 在线发布日期: 2015-09-10
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