重型立式车床转台流固耦合传热数值模拟与实验
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国家国际科技合作专项资助项目(ISTCP 2012DFR70840)和国家自然科学基金资助项目(50975066)


Numerical and Experimental Studies on Fluid solid Interaction Heat Transfer of Heavy Vertical Lathe Rotary-tabl
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    摘要:

    采用流固耦合的数值方法研究了重型立式车床转台的耦合传热特性,使传热外边界条件变成内边界条件,更符合实际工况。给出了转速范围在5~50r/min内的空气流场,以及工作台、底座和静压油膜的温度场分布。数值模拟结果表明转速提高使静压油膜温度升高,承载能力下降,加强了散热面对流,且高转速时底座的散热量被低估,但散热面温度没有显著升高,加重了工作台和底座热集中。同时,工作台数值模拟结果与红外线热像仪测量数据吻合较好,说明数值模拟结果符合物理原理,扩展了流固耦合传热的应用范围,使立式车床的散热情况分析结果更加可靠和精确。

    Abstract:

    The thermal load and heat transfer performance of heavy vertical lathe rotary table was numerically investigated by adopting fluid solid interaction (FSI) method which makes external boundary conditions into internal. Flow field of air and temperature distributions of workbench, base and hydrostatic oil film were presented in the velocity range of 5~50r/min. The simulation results show that the velocity rising not only causes temperature of oil film increasing significantly, but also causes its carrying capacity decreased. What’s more, the velocity rising strengthens the convection of cooling surfaces and the heat dissipation of base is undervalued above 25r/min, so the temperature of cooling surface is not significantly increased which aggravates heat concentration. FSI method turns the external heat transfer boundary conditions into internal boundary conditions, which makes the simulation more close to actual situation. Meanwhile, numerical simulation results are consistent with the results of infrared thermal imager temperature measurement, which validate the numerical simulation, expand the application domain of FSI method, also lead lathe cooling situation analysis more reliable and accurate.

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杨晓冬,邵俊鹏,穆晓宁,朱 健.重型立式车床转台流固耦合传热数值模拟与实验[J].农业机械学报,2014,45(7):292-299. Yang Xiaodong, Shao Junpeng, Mu Xiaoning, Zhu Jian. Numerical and Experimental Studies on Fluid solid Interaction Heat Transfer of Heavy Vertical Lathe Rotary-tabl[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(7):292-299.

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  • 收稿日期:2013-08-05
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  • 在线发布日期: 2014-07-10
  • 出版日期: 2014-07-10