GDI喷油器金属注射成形加工技术
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国家自然科学基金资助项目(51275309)、上海市教委科研创新项目(13YZ110)、上海市研究生创新基金资助项目(JWCXSL1201)和上海工程技术大学校基金资助项目(2011xy28)


Application of MIM Technology in GDI Injector Production
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    摘要:

    GDI喷油器中的磁路零件作为核心部件,对加工技术的要求非常高,而传统金属切削存在效率低、精度低、材料利用率低、性能不稳定等缺点,故将金属注射成形技术(MIM技术)引入GDI喷油器的生产过程中。根据GDI喷油器性能要求和MIM技术的成形特点,选择铁基纳米晶软磁合金粉末Fe73.5Cu1Nb3Si13.5B9作为GDI喷油器磁路零件的成形材料,并对磁路零件进行结构优化设计。通过对样品生产过程的全程跟踪测试,分析了MIM技术较传统技术在生产制造、理化性能、软磁性能等方面的优势。分别采用三维电磁有限元仿真和试验测试的方法,对不同成形技术的GDI喷油器样品进行了性能对比分析。结果表明,采用MIM技术加工的样品有效降低了集肤效应和涡流损耗的影响,启动电流上升速率加快,动态响应时间缩短,动态喷油量升高,并且动态喷油量线性范围扩大,GDI喷油器的综合性能显著提高。

    Abstract:

    Magnetic circuit parts as key components in GDI injector require highly processing technology, but the traditional metal cutting exists the problems of low efficiency, low precision, low material utilization rate and unstable performance, so the metal injection molding technology (MIM technology) was introduced into the GDI injector production. According to the forming characteristics of GDI injector and the performance requirements of the MIM technology, the Fe based nanocrystalline soft magnetic alloy powder Fe73.5Cu1Nb3Si13.5B9 was selected as the molding material of GDI injector magnetic circuit parts, and the structures of the magnetic circuit parts were optimized. Through tracking test of the whole sample production process, the advantages of the MIM technology compared with the traditional technology were analyzed. The MIM technology has advantages in manufacture, physicochemical properties, soft magnetic properties. The characteristics of the GDI injector based on different molding technique were compared by the method of 3D electromagnetic finite element simulation and experiment. The results show that, the simples which were processed by the MIM technology effectively reduce the influence of the skin effect and eddy current loss, accelerate the starting current rise rate, shorten the dynamic response time, increase the dynamic injection quantity and expand the linear range of dynamic fuel injection quantity. The comprehensive performance of GDI injector is improved significantly. 

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程 强,张振东,郭 辉,谢乃流. GDI喷油器金属注射成形加工技术[J].农业机械学报,2014,45(7):41-47. Cheng Qiang, Zhang Zhendong, Guo Hui, Xie Nailiu. Application of MIM Technology in GDI Injector Production[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(7):41-47.

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  • 收稿日期:2013-05-26
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  • 在线发布日期: 2014-07-10
  • 出版日期: 2014-07-10