一刀切断甘蔗动力学仿真试验
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广西自然科学基金资助项目(0832028);广西科技创新能力与条件建设项目(0842006)


Dynamic Simulation Experiment of One-blade Cutting Sugarcane Process
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    摘要:

    采用ANSYS/LS-DYNA显式动力学仿真软件,建立甘蔗—切割器系统的动力学仿真模型,且进行了甘蔗切割物理试验验证。利用四因子二次通用旋转组合设计方法和甘蔗—切割器系统仿真模型进行一刀切断甘蔗的仿真试验,建立影响因素与切割力和剪应力的数学模型,研究了切割力和剪应力各影响因素及其交互作用的影响规律,且对影响因素进行优化,获得了一刀切断甘蔗时可靠性为95%的最佳切割力总区间。结果表明,刀片刃角为17.5°,切割角为27.73°,刀盘倾角为28°,切割速度为16m/s时,可靠性为95%的最佳切割力范围为235.82~297.98N。

    Abstract:

    By using explicit dynamic simulation software ANSYS/LS-DYNA, the sugarcane-cutter system dynamics simulation model was established. The precision of the simulation model was verified by physical experiment. By using four-factor of second order general rotation composite design and the sugarcane-cutter system dynamics simulation model, the dynamics simulation of one-blade cutting sugarcane was carried out. The mathematical model of the influencing factors, cutting forces and shear stresses was established. The influence law of the factors and their interaction were analyzed, and the respective optimization of the factors was gained. The optimal cutting force interval with 95% reliability was obtained. The results showed that when knife-edge angle of blade is 17.5°, cutting angle of blade is 27.73°, obliquity of disc cutter is 28° and cutting velocity is 16m/s, the optimal cutting force interval with 95% reliability is from 235.82N to 297.98N.

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周仕城,杨望,杨坚,梁兆新,莫建霖.一刀切断甘蔗动力学仿真试验[J].农业机械学报,2011,42(1):68-73. Zhou Shicheng, Yang Wang, Yang Jian, Liang Zhaoxin, Mo Jianlin. Dynamic Simulation Experiment of One-blade Cutting Sugarcane Process[J]. Transactions of the Chinese Society for Agricultural Machinery,2011,42(1):68-73.

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