碳化硅晶须增强铝基复合材料自转位刀具车削试验
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王大镇, 副教授, 博士, 主要从事难加工材料的高速高效加工 技术研究, Email: dazhenwang@163.com

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福建省自然科学基金资助项目(E0640012)


Experiments on Cutting of SiC Whisker Reinforced Aluminum Composite  with Selfpropelled Rotary Tools
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    摘要:

    采用3种类型的刀具车削航天用碳化硅晶须增强铝基复合材料(SiCw/LD2),用Kistler 三向测力仪测量三向切削分力Fc、Fp、Ff,用原子力显微镜AFM检测刀 具刃口及已加工表面的微观形貌和轮廓。结果表明,与圆形固定式刀具相比,硬质合金自转 位刀具表现出类似金刚石刀具的优异耐磨性,其使用寿命延长60多倍,刀具的切入与切出平 稳,切削过程颤振小;已加工表面质量较好,呈现铝基体的灰白铝色,破碎的碳化硅晶须及 孔洞较少,表面粗糙度值较小;其三向切削力Fc、Fp、Ff都有不同程度 的降低,尤其是平均背吃刀抗力Fp减少了30%~60%。硬质合金自转位刀具是切削加工 中、低体积分数航天用碳化硅晶须增强铝基复合材料低成本高性能的一类刀具。

    Abstract:

    Different types of cutting tools were used to cut SiC whisker reinforced aluminu m composite. And then the 3D components of cutting forces Fc, Fp, and Ff were measured with a Kistler 3D dynamometer, and the microscopic pattern and profiles of the cutting edges and the machined s urfaces were examined with an atomic force microscope (AFM). The results showed that, compared with fixed circular cutters the selfpropelled rotary carbide to ols had superior wearresistance property similar to that of diamond tools. The tool life had increased more than 60 times with stable cutin and cutout and less oscillation in the cutting process. The machined surfaces showed high qual ity, gray metal shine of the aluminum matrix, smaller surface roughness, and les s broken SiC whiskers and pits. The 3D cutting force components F c, Fp, and Ff were reduced to some degree. The average radial th rust cutting force Fp had a significant reduction of 30%~60%. The selfp r opelled rotary carbide tools were thought to be one kind of tools with low cost and high cutting performance and a suitable tool in machining the composites rei nforced with SiC whiskers of moderate or lower volume fractions. 

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王大镇,冯培锋,李 波,刘华明.碳化硅晶须增强铝基复合材料自转位刀具车削试验[J].农业机械学报,2010,41(1):221-225. Wang Dazhen,Feng Peifeng, Li Bo, Liu Huaming. Experiments on Cutting of SiC Whisker Reinforced Aluminum Composite  with Selfpropelled Rotary Tools[J]. Transactions of the Chinese Society for Agricultural Machinery,2010,41(1):221-225.

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