基于BOOST电路的电磁阀流量控制器设计与试验
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江苏省国际科技合作项目(BZ2017067)、江苏省重点研发计划项目(BE2018372)、江苏省自然科学基金项目(BK20181443)、江苏高校青蓝工程项目、镇江市重点研发计划项目(NY2018001)和江苏省三新工程项目(NJ2018-12)


Design and Experiment of Solenoid Valve Flow Controller Based on BOOST Circuit
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    摘要:

    精准施药过程中变量喷雾电磁阀对流量的控制起着至关重要的作用。为了提高电磁阀工作的线性区间,设计了由单片机、脉冲宽度调制(Pulse width modulation,PWM)发生器和电磁阀驱动电路组成的电磁阀流量控制器。该控制器利用电磁阀的电感特性,将BOOST电路和传统的电磁阀驱动电路相结合,为储能电容提供高电位电能。采用双电压驱动的电磁阀,无需额外的电源电压转换电路,通过对电磁阀高频通断工作模式的精准控制,实现了高电压打开、低电压高频率维持导通,关闭时快速释放能量。测试了改进前后不同压力(110、180、250、320、390kPa)和不同占空比(3%~97%)下的流量。结果表明,5种压力下,改进后的流量线性区间分别从10%~92%、10%~92%、10%~92%、10%~92%、8%~92%提高至4%~92%、4%~94%、4%~94%、4%~94%、3%~94%。与未改进的方法相比,设计的基于BOOST电路的电磁阀流量控制器适用于更宽范围的流量线性区间。

    Abstract:

    In the field of agricultural spraying, precise adjustment of electromagnetic valve flow is an important role to achieve variable spray. Due to mechanical inertia and electromagnetic inertia during the operation of solenoid valve, the response of solenoid valve is delayed. In order to improve the linear range of solenoid valve, a flow controller of solenoid valve was designed based on BOOST circuit by using the inductance characteristics of solenoid valve. Firstly, the hardware circuit of the controller was completed, including microcontroller unit, pulse width modulation (PWM) generator and solenoid valve drive circuit, and the appropriate energy storage capacitor was selected to store the output high potential of BOOST circuit. Secondly, the solenoid valve driven by double voltage did not need additional power supply voltage conversion circuit. By precisely controlling the high frequency onoff mode of the solenoid valve, it realized high voltage opening, low voltage and high frequency maintenance of conduction, and fast release of energy when closing. In the maintenance mode, fuzzy control algorithm was used to set the duty cycle of maintaining on mode, which ensured that the energy storage capacitance can provide enough power for accelerating opening mode. With the help of the spray flow acquisition platform, the flow data under different pressures (110kPa, 180kPa, 250kPa, 320kPa and 390kPa) and duty cycles (3%~97%) before and after the improvement were tested. The results showed that under the five pressures, the improved linear range of flow was increased from 10%~92%, 10%~92%, 10%~92%, 10%~92% and 8%~92% to 4%~92%, 4%~94%, 4%~94%, 4%~94% and 3%~94%, respectively. The designed solenoid valve flow controller based on BOOST circuit had wider flow liner range than the commonly traditional method.

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沈跃,黄忠裕,刘慧.基于BOOST电路的电磁阀流量控制器设计与试验[J].农业机械学报,2020,51(2):410-417. SHEN Yue, HUANG Zhongyu, LIU Hui. Design and Experiment of Solenoid Valve Flow Controller Based on BOOST Circuit[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(2):410-417.

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  • 收稿日期:2019-06-25
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  • 在线发布日期: 2020-02-10
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