铡切揉碎协同式牧草揉丝机设计与试验
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国家自然科学基金项目(52275246)和黑龙江八一农垦大学研究生创新科研项目(YJSCX2023-Z02)


Design and Test of Cutting and Crushing Cooperative Silk Kneading Machine
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    摘要:

    针对现有的牧草揉丝机效率低、揉丝质量差、对高含水率牧草不适用等问题,以苜蓿为加工对象设计了一种铡切揉碎协同式牧草揉丝机。对铡切和揉碎过程进行了理论分析,并通过设计计算确定了揉丝机的总体结构和关键部件结构参数。以生产率、丝化率为性能评价指标,进行了以电机输出转速、筛孔直径、喂入量、含水率为试验因素的单因素试验;将含水率为65%的苜蓿作为加工对象,进行了以电机输出转速、筛孔直径、喂入量为试验因素的二次正交旋转组合试验。单因素试验确定了试验因素的取值范围,探究了揉丝机对不同含水率苜蓿的揉丝效果。通过Design-Expert 12.0软件对二次正交旋转组合试验的试验结果进行了响应曲面分析、回归分析及目标优化,得到了试验因素与评价指标之间的回归方程,以生产率和丝化率同时最大化为目标,对电机输出转速、筛孔直径、喂入量进行多目标寻优求解,确定最优参数组合为:电机输出转速443.77r/min、筛孔直径14mm、喂入量1.27kg/s,揉丝验证试验表明,生产率为5065.98kg/h、丝化率为94.87%;该装置揉丝效率高、质量好,而且能够揉丝高含水率牧草,满足牧草揉丝机设计要求。

    Abstract:

    In response to the problems of low efficiency, poor quality, and inapplicability to high moisture content grass in existing grass kneading machines, a collaborative cutting and crushing grass kneading machine was designed for alfalfa processing. Theoretical analysis was conducted on the cutting and crushing processes, and the overall structure and key component structural dimensions of the wire kneading machine were determined through design calculations. A single factor experiment was conducted with motor output speed, mesh diameter, feed rate, and moisture content as experimental factors, using productivity and spinning rate as performance evaluation indicators. A quadratic orthogonal rotation combination experiment was conducted by using alfalfa with moisture content of 65% as the processing object, with motor output speed, sieve diameter, and feed rate as experimental factors. The single factor experiment determined the range of experimental factors and explored the silk kneading effect of the silk kneading machine on alfalfa with different moisture contents. Response surface analysis, regression analysis, and objective optimization were conducted on the experimental results of the quadratic orthogonal rotation combination experiment by using the Design-Expert 12.0 software. The regression equation between the experimental factors and evaluation indicators was obtained. With the goal of maximizing both productivity and silk rate, multi-objective optimization was carried out on the output speed, mesh diameter, and feed rate of the motor. The optimal parameter combination was determined as follows: the output speed of the motor was 443.77r/min, the sieve diameter was 14mm, the feeding amount was 1.27kg/s, and the validation test of wire rolling showed that the production rate was 5065.98kg/h, and the silk rate as 94.87%. The device had high silk kneading efficiency, good quality, which can knead grass with high moisture content, meeting the design requirements of the grass kneading machine.

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陈涛,衣淑娟,李衣菲,陶桂香,毛欣,曲善民.铡切揉碎协同式牧草揉丝机设计与试验[J].农业机械学报,2024,55(2):149-159. CHEN Tao, YI Shujuan, LI Yifei, TAO Guixiang, MAO Xin, QU Shanmin. Design and Test of Cutting and Crushing Cooperative Silk Kneading Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(2):149-159

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  • 收稿日期:2023-07-11
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  • 在线发布日期: 2024-02-10
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