柔性刷辊式葡萄藤清土机设计与试验
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新疆维吾尔自治区科技支疆项目(2022E02110)和新疆维吾尔自治区天山创新团队项目(2020D14037)


Design and Experiment of Brush Roll Grapevine Soil Clearing Machine
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    摘要:

    为解决新疆地区现有葡萄藤清土机械伤藤率高、彩条布上方大量覆土影响葡萄藤清土上架和彩条布回收的问题,采用柔性刷辊设计了一种刷辊式葡萄藤清土机。该机关键部件为清土装置,作业时通过清土刷的旋转运动和横向伸缩机构的往复运动将彩条布上方的覆土清除。首先进行清土刷结构设计和材料选择,然后对清土刷工作过程进行运动学理论分析,得到影响清土机作业性能的主要参数。通过单因素试验确定清土刷转速、横向伸缩机构往复速度、清土刷回转直径的合理取值范围,以清土刷转速、横向伸缩机构往复速度、清土刷回转直径为试验因素,以清土率和伤藤率为评价指标,开展三因素三水平正交试验。试验结果表明,各试验影响因素对清土率和伤藤率的影响显著性大小顺序为清土刷转速、横向伸缩机构往复速度、清土刷回转直径。较优参数组合为:清土刷转速250r/min、横向伸缩机构往复速度0.14m/s和清土刷回转直径600mm,在此参数组合下进行3次验证试验取平均值,清土率为90.98%,伤藤率为3.27%,与优化值相对误差均小于5%,证明样机设计合理。

    Abstract:

    In order to solve the problems of existing grapevine soil clearing machines in Xinjiang region, such as high injury rate and a large amount of soil over the color-striped cloth affects the grapevine soil clearing on the shelves and recovery of the color-striped cloth, a kind of brush roll grapevine soil clearing machine was designed by using a flexible brush. Its core component of the machine was the soil clearing device, which removed the soil above the color-striped cloth through the rotating motion of the soil clearing brush and the reciprocating motion of the transverse telescoping mechanism. Firstly, the structure and material of the soil clearing brush was designed, then the kinematic theory analysis of the working process of the soil clearing brush was analyzed, and the main parameters affecting the operating performance of the soil clearing brush was obtained. The reasonable range of rotation speed of soil clearing brush, reciprocating speed of transverse telescopic mechanism and clearing brush rotation diameter were determined by single-factor test, taking the rotation speed of soil clearing brush, reciprocating speed of transverse telescopic mechanism and clearing brush rotation diameter as the influencing factors, and taking the soil clearing rate and grapevine injury rate as the evaluation indexes, the three-factor and three-level orthogonal test was carried out. The test results showed that the order of significance of each factor on the soil clearing rate and grapevine injury rate was rotation speed of soil clearing brush, reciprocating speed of transverse telescoping mechanism and clearing brush rotation diameter. The optimal combination of parameters was the rotation speed of soil clearing brush of 250r/min, the reciprocating speed of the transverse telescoping mechanism of 0.14m/s and the clearing brush rotation diameter of 600mm, and the average value of three validation tests under this parameter combination, the soil clearing rate was 90.98% and the grapevine injury rate was 3.27%. The research result can provide reference for the mechanization technology of grapevine clearing in Xinjiang.

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李金明,张佳喜,王茂博,杨兴元,王毅超.柔性刷辊式葡萄藤清土机设计与试验[J].农业机械学报,2024,55(2):138-148,219. LI Jinming, ZHANG Jiaxi, WANG Maobo, YANG Xingyuan, WANG Yichao. Design and Experiment of Brush Roll Grapevine Soil Clearing Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(2):138-148,219

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  • 收稿日期:2023-07-16
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  • 在线发布日期: 2024-02-10
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